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Coolant Overflow Tank install with pics

18K views 16 replies 9 participants last post by  rel3rd  
#1 · (Edited)
Thought I would share my setup to stop spilling antifreeze on the ground. I searched TC and saw lots of different methods used by others to take care of this issue. I liked the idea of hiding the tank inside the fender by the battery but didn't want to drill holes in the fender. I also wanted access to the top of the tank and to be able to see the amount of fluid in the tank. I bought two different aftermarket kits which I discarded for various reasons. I decided that I would go to a wrecking yard and see what I could come up with.

I came home with this tank from a Honda (pulled several different ones and I'm not sure what model or year I used). The tank holds 42oz of antifreeze. I also removed the mounting bracket from the donor car.

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The tank was pretty gunky inside so I used soap, water and BB's to get it clean inside.

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I needed to cut off part of the battery tray to install the bracket and drill a hole through the tray and the inner fender to attach the bracket.

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I also modified the tank cap for a better fit and look.

From this.
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To this.
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The tank installed without the battery

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The end result.

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#3 ·
Great thinking and job on the install .
 
#4 ·
BB's.. I thought I had seen it all. Excellent, I leaned something!
 
#8 ·
I noticed that this has no vent tube. Does the pressure build up in the overflow container?
 
#10 ·
Ralph, I depends on the style.. the pop-on caps typically just seal enough to keep the fluid from going everywhere, they are not meant to hold pressure, only act as a recovery container.

"Some" of the newer style with a screw on caps do hold pressure. (For example my 01 Yukon 5.3) I don't think this would be best for our older applications. :)
 
#11 ·
Nice job!
Are you using it strictly as an "overflow" tank, or actually as a recovery system like on a newer vehicle?

I wonder if it should have a different cap, like off of a newer car made for coolant recovery, or if they are the same?
 
#12 ·
The system should raise and lower as the engine heats and cools, but that hasn't happened. Originally I filled the radiator to the top and the tank to the "cold level line" expecting that it would return to that level after the engine cooled. What has happened is that the radiator pushed coolant out to the "hot level line" but didn't pull coolant back into the radiator when the engine cooled. Not sure why that happened. I have a fairly new cap. Maybe I need to go to one with high pressure.
 
#13 ·
You must use a rad cap designed for coolant recovery. and your overflow tank will need the corresponding cap.

If you use your tank as an overflow, once the rad reaches it's happy level, you need to drain the overflow and it should remain empty.
 
#15 ·
Try a cap from any post 1975? GM with a coolant recovery tank and the cap on the rad. IIRC they are stamped with "Coolant Recovery or Closed System" or something similar.