Hi Jim!
How goes the contracting business in Jersey?
Might you be refering to some of my comments about the VA tech staff in your response above? An update here. The super cooler is all installed and ready to charge. It better be SUPER COOL in there when I load it with R134A. Just wrote in to underline my agreement on the condensor size and add some editorial content.
An update for new readers. I made the opposite transition from what Jim did. I went from the Sure fit to the Super Cooler. My Super Cooler almost installed itself B-U-T ya gotta understand that I had made all the mods necessary to load in the Sure Fit FIRST so my dash was primed and ready for the Supercooler. I had already shortened my glove box about two inches in order to have room for the horizontal mounted Sure Fit fan. The supercooler fan is oriented vertically and having that extra 2 inchs made a world of difference.
The only added work unique to the Supercooler was in the area of the defrost and the actual mounting of the unit to the firewall. I just fabbed up a couple of brackets to mount the unit to the firewall and presta mundo the Supercooler was done as far as locating the unit behind the dash. The heater hose and A/C hose entry points into the passengers compartment was no different and the duct work was a snap.
A word on that duct work though. After a LOT of struggle with the Sure Fit system interface to the defroster outlets up by the dash pad I had a real clear idea of what I needed. My original plan was to adapt the GM Y duct to the Sure Fit. Let me add that the duct pieces supplied with the Sure Fit for use up by the dash pad are hopeless if you want a solid quality fit. VA says they are for Chevelle but I gotta tell ya they are NOT for a 72. They just DO NOT and I say AGAIN DO NOT match the contour of the area up at the lowest point on the windshied. Here is a place where VA could do some more work. I screwed around / modified / screwed around some modified some and THEY JUST ARE NOT WORKABLE P-E-R-I-D! Not gonna get the job done in my opinion. Just junk 'em from the get-go on day one. I did interface the sure fit and the GM Y duct but it took forever cause I am so darn fussy.
For the Super Cooler install I junked the GM Y duct and used two of VA's dash outlets for the Street Rod crowd then fabricated a way to attach those to my dash. Once that was done the ducting was VERY easy. My A-Body is as I said a 72 and I am sure Jims 65 is different. My experience is that the defrost duct is the biggest PIA in this whole install. That and the glove box on the 68 to 72 A Bodies. Look over my notes on older posts.
The bottom line with this stuff is you gotta be PATIENT, ya gotta be willing to take the time to THINK thru what you fabricating. Most importantly you must understand that these kits are designed primarily for installation by people who like the mechanical challenge of doing this sort of work. VA started in the Street Rod world and those guys LOVE fabricating things...that is the essence of Street Rodding from my point of view. If you think you are just gonna just rip thru the instructions supplied with the kit, then rip thru the install and be crusing cool in 4 hours or 5 hours you better think again. More on that later.
I am not saying VA intents the systems to require a lot of fabrication, on the contrary the easier to install the better for VA cause they sell more units. The reality of this endeavor is that the units requires work to install. First and foremst VA is designing A/C systems NOT designing specific unique A/C systems for each and every classic car in the world. They are generic systems...some of the kits come with this or that part that is said to be specific to this or that classic car (Like those God Damn Defrost ducts) but by and large the systems are generic. The systems demand some mechanical ability and demand patience on the part of the installer.
People yell and scream about the instructions. I think they expect instructions at the level of "Get outta bed, put on your favorite jeans, an old T shrt and old sneakers, get out you 3/8 portable drill and take the chuck key in your right hand ...after installing the drill bit in the chuck drill a .125 hole 2.3648 inches from the ........ now drill a .500 hole 4.34567 inches from the ......! Not gonna happen.
The only thing I used my VA instructions for (both with the Sure fit and the Super Cooler) was to understand the general layout and function of the parts and to understand the wiring. Other than that it is more or less all outta my head. This requires a little skill / creativity and again I gotta say it "It requires patience". Not gonna happen in 4 or 8 hours or whatever. Forget that idea.
On the matter of fabbing up parts and brackets and such remember it is very easy to fab up something that works till the next part has to go in and then you find you are screwed cause you were not building at least one step ahead in your mind. This phenomina bit me more than once. Ya gotta think ahead...how will the XYZ fit if I fab this bracket this way" how will I remove the hoses or do whatever if I fit this or that into the under dash area this way or that way". As they say when cutting wood "Measure twice cut once"
I would be more than happy to share any data I have with folks here on the board as to how I made this all work. If I do say it myself the install is top notch but then again I am relentless as far as doing the job to my personal satisfaction. It is in there rock sold and everything is nice and neet PLUS it is serviceable and accessible. You can e-mail me at
HPEXPATRIOT@yahoo.com. I even have some templates and such that would be very useful to the 68 to 72 owners out there.
Oman
Oh yeah I should add my Supercooler did not fall apart as Jim reports his did but I do agree the case construction could be better. Certainly it is not of the heft and general toughness of the GM units but I think once it is in it is gonna be OK.