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Malibu69SS396

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Discussion starter · #1 ·
Background: When I purchased my car (1969 SS) the previous owner had already modified the motor and left the return fuel line disconnected, Currently it has an RPM Performer intake, Holley 4150 double pumper, and the single fuel line runs from the mechanical pump, through a clear inline filter, to a hard line with a "Y" fitting that supplies the 2 feed lines to the carb. The original fuel filter is still hanging on the front of the motor, no feed line attached, but still connected to the original return, the feed out of the filter is just left open. Having this disconnected fule line / filter seems sloppy to me so I'd like to clean this up and eliminate the filter and return line as far back as possible.

From reading other forum posts I've learned that some SS's (325 & 350 HP) had this return line to prevent vapor lock, while other's (375HP) didn't need it... so do I need to reconnect it? What would be the right way to plumb this? (I haven't seen this Holley set-up with a return on other cars.)


Or if I don't need it and just disconnect the return line at the bottom of the engine bay, where it exits the crossmember, will I have a potential fuel leak? Since this line goes all the way back to the tank at the sender does it also go down into the fuel where it can act as a siphon? Or does it stop at the top of the sender where it would act as another vent? (By the way, One of my 2 tank vents are open but the other was plugged with a screw, no idea yet why.)

Sorry for long post but I'm concerned about the potential danger and what to get my facts straight before I do anything stupid (like usual).
 
I've thought about using mine as a return line for the fuel system, might save a little wear and tear on the electric pump. Plumb off the back of the fuel log to the return line,not sure if that will work or not.
 
Discussion starter · #5 ·
Thanks GRN69CHV. I've got my engine compartment ripped apart for a water pump replacement right now, figured I'd do some detailing while I was that far in and pretty much concluded same as you ... don't need it with the Holley carb.

Curious where you terminated yours though. I was going to just cap it at the frame in the bottom of the engine compartment, then I traced mine back through the frame to the pick-up and became concerned that this might leak eventually, acting a siphon from the tank and I guess a potential fire.

Do I just remove the hose at the pick-up and cap off the extra tube ? (I think I'm confusuing the return with the need for a vent - looks like they're separate. This is starting to seem obvious to me but guess a gas fire makes me paranoid.)
 
I removed mine completely. But I also installed a new sending unit with a single 3/8" line feed in the tank while I had the car apart. The vent line just vents into the tank at the top. You will probably want to cap the 1/4" return line back at the tank. You might get away with capping it in the engine compartment. It is a vapor return line only.
 
The return on a 325 and 350 horse car branched off of the filter right above the water pump, hard line ran down along the supply line to the pump then jumped over to the frame with a rubber hose to the hard line.
 
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