When I bought my Chevelle in 2010 it was with the intention of having an LS powered cheap reliable daily driver.
I figured with getting it looking decent and the motor it would be a 3 year project.
Wow, was I naive!
Unfortunately I found a lot more rust then I bargained for and the 307 had a wiped cam, so that came out for a running 350 and 2004R Trans
6 years later the body and paint is done and now the LS is finally in.
I always intended to start an LS build thread, but i don't have patience to keep making updates and I hate going thru other peoples 2 years and 40 pages of build looking for that 1 useful piece of info.
So I'm going to do this in reverse.
Its built.
I've driven about 50 miles in it and I'm now just working out some of the bugs.
Here's how I did it.
I kept a running tally of the Parts and money and lots of Pictures.
Just as with the body and paint, the plan was to keep the LS build Cheap, under $2K if possible.
I Follow'd other builds footprint in keeping this as low buck and DIY as possible and made corrections where i saw places for improvement.
Realizing I was saving in some areas, I splurge in others for the sake of convenience . I did not want to get bogged down in a long build.
Even with that said i made some big mistakes along the way.
My current build total is $1400 and dropping with selling extra parts on Craigslist.
My 1 biggest piece of advice, is to get as much of a full pull out as possible for as cheap as possible. Complete motor/uncut harness/PCM/all accessories, fuse box and associated plugs from the body harness.
Individuality the parts $$$ add up quick.
I hope this helps someone as much as some of the other build threads helped me.
And a big Thanks to Chevello (Keith) For all your help. It would have taken me another year to get this done without it.
Parts list and running Cost tally:
08/31/2016
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Running total:
*2004 Chevy Express Van 2500 6.0 LQ4 Motor (CL) $900 ( complete pull out w/PCM but harness cut)
*Harness/intake/coils/throttle (Junkyard)$110 For sale and future Use
* 1999 F-Body Exhaust manifolds,stamped (Ebay) $90. Sold it
*Silverado PS Pump/bracket $40 (Junkyard) Used the Pump instead of Van Pump
*Camaro Oil Pan $170 (CL) Sold it
*Hughes Flex-plate Spacer $25 (Ebay) Did not need
*LS wiring harness Book $20 (Ebay)
*Walboro Fuel Pump $90 (Ebay)
*Electric Fan $25 (Junkyard) Did not use
*Electric Fan#2 $25 (Junkyard) Ford Windstar Dual fan. Did use.
*Caddy Fuse box $10 (junkyard) Did not use
*Jeep Fuse box $10 (junkyard) For Future Use
*BMW Power distribution box $10 (Junkyard) For Future Use
*Corvette WIX fuel regulator/filter $30 (Ebay)
*Pontiac fuse box $5 (Junkyard) Did not use
*PS/ALt Relocation Brackets $120 (Ebay) Speed-Enginering, Does not move the PS pully, still needed to use a smaller pully.
*Camaro Long-tube headers $160 (ebay) Pass side fit great, Drivers side fits good, has a kick out at the collectors,
*Stokers LS engine plates $100 (ebay) Worked great. Has 3' back and 3' forward movement
*Holly 302-2 Oil pan $350 (Summit) Worth the price.
*Dakota digital tranny part $50 (summit)
*Throttle Cable GM 15040848 (Ebay) $25
*Cold Air intake (Ebay) $55 Fiter is too big and Tube doesn't fit anywhere.
*Steam line -Dorman 47147 coolant T $5 (ebay)
*PCm reprogram $75 (web: Lt1swap.com)
*PCM-engine harness-various sensors-PCM hold down-belt-engine cover-upper rad hose-Alt bolts $50 ( Junkyard) For sale and future Use
*Gaskets (Manifold/Valve Covers) fuel line/connectors $80 (Advanced Auto)
*Engine Paint $15 (Wallyworld)
*Another PCM and complete Harness various bits $60 (Junkyard)
*Oil Pan Gasket\fuel line fitings\hoses\belt $90 (Advance Auto)
*Energy Suspension Motor Mounts $60 (Advance Auto) Theses pick the motor up half inch
*Bolts\spacers $20 (sears hardware) Used to clear the Zirks
*New Starter $60 (amazon)
*Various Fuel/Power fittings $30 ( PepBoys)
*2005 Express van Harness/intake/coils/throttle/O2's/pully/hoses/clamps/fusebox/pcm/air box/valve covers/ (Junkyard)$80 For sale and future Use
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Fix for hole in head water jacket ( Local machine shop $105)
Head bolts\gasket ($60 advance auto)
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Total: $3210
-$1200 350Ci engine -SOLD
-$60 350ci A-body headers headers -SOLD
-$225 Camaro Oil Pan - SOLD
-$75 Camaro Exhaust manifold -SOLD
-$100 DBC manifold -SOLD
-$100 Wire Harness -SOLD
-$50 VAN PS pump\reservoir -SOLD
Total: $1400
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Sell** Various extra parts(PCM/harness/coils/intake/fusebox/ -$???
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Fuel System detail break down:
Total Price $212.00
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How to get nylon line on brass nylon fittings with out special tool
Use a Caulk gun! Read here how:
How To: Nylon fuel line without $$expensive$$ tool. - NastyZ28.com
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Starting from the intake manifold and working our way back... (*** remember i have the return-less manifold so you'll need to change this up some if you have the return model ***)
From the rail
-Caddy Northstar 3/8 90 degree press on fitting to nylon line to metal line . $1 at the Junkyard.
This runs over the motor and drops down the pass-Side
to
-Needa PartsFuel Line Adapter - 3/8 Inch Steel to 3/8 Inch(10mm) Nylon Tubing
Part No 800-035
$12 (its a 2 pack)
to
Needa PartsNylon Fuel Line 3/8 Inch x 10 Ft
Part No 800-075
Product Price $13.99 (used less then half)
To
-Needa PartsFuel Line Adapter - 3/8 Inch Steel to 3/8 Inch(10mm) Nylon Tubing
Part No 800-035
From the 2 pack
To
Dorman Fuel Lines DOR-800-155 Dorman Fuel Line Connectors, Retainers & Repair Kit 12"x3/8 1 $12.99
(cut it in half)
To
WIX 33737 corvette fuel filter\pressure regulator (which you don't need if you have the return style manifold) $35
The Wix filter needs two fittings on the back side.. 1 for the Intake and 1 for the return
Dorman Fuel Lines DOR-800-121 Dorman Fuel Line Connectors, Retainers & Repair Kit For 3/8 hose and line 1 $9.99
Dorman Fuel Lines DOR-800-120 Dorman Fuel Line Connectors, Retainers & Repair Kit For 5/16 hose and line 1 $9.99
To
2 rubber hoses...
---one 5/16 to the fuel tank. ( the chevelle tank has return ports built in that i had cap'd off )
---one 3/8 fuel injection hose (using fuel injection hose clamps)
AutoCraft3/8" Automotive Fuel Injection Hose Clamp (4-Pack)
Part No AC52F16V $2.99
To
Walbro GSL392-400-939 With Install Kit Fuel Pumps $90
TO
Regular 3/8 rubber hose
TO
"Pre-filter" I used one for a 1982 'vett
Part # AC Delco GF482 -$10 (advance auto)
It has the built in 3/8 fittings
TO
Rubber 3/8 fuel line to the Chevelle tank.
That's it... Now for the pic's