Team Chevelle banner
1 - 18 of 18 Posts

· Registered
Joined
·
2,775 Posts
Discussion Starter · #1 ·
Had an interest in doing this last year. Finally got around to testing it.

My 70 has virtually no rot and very little rust, but I wanted to attack what rust was there in 3 ways:

1-Areas you could easily remove with media blasting-bottom of car, interior of car, areas in the doors and quarters that were very accessible through large openings.

2-Areas you couldn't easily remove with media blasting-seams at quarter panel to rear wheel wells, quarters to trunk in trunk area, very bottom seams of doors, rocker panels, etc.

3-Small parts, bolts, rear axle parts (pinion yoke, axel housing ends).

After having some really good results with bolts in an acid based liquid rust product, I decided to test this liquid rust remover to address #2 and #3

I bought 2 gallons of Eastwood Rust Remover, $40 or so, a cheap 3/8' outlet submersible pump at harbor freight for about $10, 10' of 3/8 clear vinyl hose at Lowes $2.20, and some 1/2" PVC pipe, T's, 90 degree turns also Lowes about $10.





I made a small "catch basin" and used a section of blue plastic tarp I swiped from a much too large one covering my c-clip. I used to to catch the runoff while washing the dirt and dust out of the door and rear seat area of the quarter.



BTW-That's leftover water on the floor, not the rust stuff. Look at the color of the liquid in the basin, light greenish tint.

After testing it with a gallon of water to see if I had adequate fluid depth for the pump and the pump action itself and making a few adjustments, I set it up under the door, poured in a gallon of Eastwood rust remover, used a piece of 1/4" steel as a suction cup base for the pump, aimed it at some rust, and plugged it in.

Nothing came out of the hose. Crappy pump would not raise the fluid beyond the height of the lower hinge. Reset it on the lowest point of the door, out came the fluid. Volume was not good. I would never be able to do a larger section this way.

I let it run all night. Next morning the rust was gone. You'll see in the pictures, it's just the lowest trough of the door that was being washed by the fluid but, it worked very well.



(You can see the "water line" of rust removal by the drain slot. If I try to get the other rust this way I need a bigger pump, greater volume, and more fluid. There is a bit of a rusty tint but that's from the leftover liquid drying. It's supposed to inhibit rust, so I did not wash it away)

I had also dropped an old idler arm bolt in the fluid that was solid rust. It came out clean, but with a black oxide coating. This coating was similar to what I had experienced with the acid based rust converter.

Next experiment was area around the rear inner fender to quarter seam. While the amount of rust it pulled almost immediately was downright scary, fluid began pouring out at the rocker panel and rear quarter and the "rust trough" was too short to catch it all, so I had to shut it down.

Last test was the pinion yoke and seal shield and axle housing ends. This stuff will supposedly not harm paint, decals, rubber, etc. Took an hour in with my de-rust-bucket set-up where, by-the-way, the flow and volume of liquid was excellent (right tool for the right job).





Look at the color of the fluid! Still works like new!

Conclusion:

Amazed with most results, although it seems to have a selective quality of rust removal. Example, it took some off ALL the rust on the pinion yoke, nut, etc. but did not remove all the rust on the pinion shield.

A gallon goes a long way. Rust filled liquid poured out of the rockers like red primer, yet it still cleaned bots, brackets, and the pinion yoke like it was new.

Big areas need big catch basins, big pumps, 1/2" hose, a really good way of pointing the nozzle, and at least 5 gal $100-$130 to even think of using. Small parts can use a small set up like I used or a 2lb coffee can to soak small parts. Trying to do a large area with my set-up is not feasible.

It evaporates, it's water based, it did not harm paint, did not have the smallest effect on my skin, smells like oil, feels like anti-freeze, non-toxic, biodegradable.

I'm considering getting a few more gallons, a larger pump, extending the size of the trough, and de-rusting the full quarter and rocker panel areas before sending it out to be media blasted.

Still VERY happy I pulled the body, blasted the chassis, and powder coated.
 

· Premium Member
Joined
·
8,733 Posts
Good job!!!
 

· Registered
Joined
·
2,775 Posts
Discussion Starter · #7 ·
Look like a good product. Would using this eliminated the problems of the commerical acid rust removal and paint problems showing up later from not all the acid being removed from the seams?
I couldn't answer this myself, but because it does not need to be "neutralized" after use, just wash off with water and dry, I'd have to believe it could a better solution.
 

· Registered
Joined
·
2,775 Posts
Discussion Starter · #11 ·
I've used this product also, except all I di was apply it with a spray bottle. Furst used it on a '68 Mustang Convertible. THat car was as rusted as any I personally chose to restore. Whatever did come back to life, got replaced with new metal. It did a decent job though.
Can you expand on the technique of using the spray bottle?
 

· Premium Member
Joined
·
645 Posts
Fred, thanks for the info! Great help for us DIY'ers. 64elkynss
 

· Registered
Joined
·
2,775 Posts
Discussion Starter · #13 ·
I forgot to include some modification points that I picked up as I went along.

Catch Trough
A significant slope is necessary to keep the liquid moving. The highest point (shallow end) of the catch trough will be determined by the clearance between the lowest point of the body under the trough.

Cut the "sump" end legs to about 2" -3" shorter than the "shallow" end.
The plastic at the shallow end was nearly stretched flat, leading down to the sump end the plastic had a slight gradual increase in slack until the sump end where I left a lot more material.

I had to add a makeshift sump modification. I used a box under the plastic to create a steep, deep sump (think oil pan) because as the liquid would find it's level the sum end became too shallow. I will modify mine with an additional pair of tee's and a cross pipe to do the same thing.

Flow & return rate/pump/aiming
I had a very small volume pump so it was not much of an issue in the test, but if you are going to do a larger scale set-up, you should consider testing the whole system with water before moving onto the rust dissolver to be sure that the drainage is about the same flow rate. You need an opportunity to adjust.

The small pump I got was perfect for doing small parts where flow was necessary. Regardless of pump/volume/hose size, the most frustrating part was finding a way to secure and aim the flow end of the hose. I worked out a simple solution for the 3/8" hose from a spring clip and a wire hangar. I have been thinking that to use with a 1/2" garden hose and spray nozzle, I might use a small c-clamp and an old lamp gooseneck. I will need to modify both ends to secure them.
 

· Registered
Joined
·
9,867 Posts
Assume we are talking about the same Eastwood Product. I just sprayed it in the doors and similiar (1/4 panel/trunk drop offs, bottm of fendors, pretty much any area that was inaccesible to mechanical (wire cup) cleaning or where I didn't want to sand blast. Sprayed it on to saturate, let it do it's work then rinsed to neutralize. Blow dry with compressed air, then apply primer.
 
1 - 18 of 18 Posts
This is an older thread, you may not receive a response, and could be reviving an old thread. Please consider creating a new thread.
Top