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My original head is Damaged with my number matching engine. What should I do

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Discussion Starter · #1 · (Edited)
Hi guy's, I have a number matching 68 Chevelle that is very rare as equipped. When I bought this car the motor was pulled and put in storage until I bought it 5 years ago. Everything looked pretty good for an 80,000 mile engine and brought everything to the machinist for a rebuild. This engine is completely number matching including carb and distributor. However when I was putting the top of the motor (bottom was assemble by machinist) I noticed two studs were pulled about 3/16 inch and called the machinist. Well we replaced 3 studs with shoulder less threaded studs and put the head on. Well 1000 miles later the stud is in place but two pushrods (one really bad) was bent. One additional fact, one head is a 291 and one is a 462. Both are 2.02 64 cc heads. The difference is the 291 has the head tapped for a temp sender and the 462 only has the non tapped boss however the date is only two weeks apart indicating the car was built or corrected shortly after the factory build. I have some cash into these heads. So should I try and fix what is wrong again, buy a 291 head or buy a set of Dart 2.02 64cc heads to restore my faith in the heads.
 

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1968 Malibu sport coupe, 489 ci. 590 hp 600 tq, RV T-400 Freakshow 3200 stall, 3.73 12 bolt posi
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To keep it #'s matching for resale or do you take it to shows to be judged? if resale I'd buy new AFR or Dart heads and save the original heads for when you want to sell, if she's getting looked at under her skirt either repair the bad head or take a crap shoot on finding another 291 casting and have your machinist go through it but any idea on cost to fix the damaged head because that would be my first game plan, also a stud coming out would cause PR's to bend? edit when one of my Harleys was going through a PR bending problem I found it was caused by geometry being out of whack so maybe the stud lifting threw the geometry off ? Edit #2 more I think maybe the PR came out of rocker and caught the rocker at the base of the stud since that PR is bent pretty bad, wonder if this thread would be better in Engine or Performance ??
 

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1968 Malibu sport coupe, 489 ci. 590 hp 600 tq, RV T-400 Freakshow 3200 stall, 3.73 12 bolt posi
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Bill I'd probably find another 291 head, keep some $$ in my pocket :) Oh do you know if the other head is worth repairing yet? and I think after market heads mean measuring for new PR's too, then roller rockers too $$
 

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1968 Malibu sport coupe, 489 ci. 590 hp 600 tq, RV T-400 Freakshow 3200 stall, 3.73 12 bolt posi
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I read the TFS heads use a 7/16-20 rocker nut..?? I thought SBC was 3/8? I also didn't see acc. bolt holes, I don't remember what the camel humps look like but did see a dbl hump on them
 

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Discussion Starter · #12 · (Edited)
I read the TFS heads use a 7/16-20 rocker nut..?? I thought SBC was 3/8?
Any SBC can use heavier studs if bought that way or modified. 7/16 is normal for the old heads

Edit 3/8th top with 7/16 bottom is normal for SBC. i installed 3 of these in the head
 

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To keep it #'s matching for resale or do you take it to shows to be judged? if resale I'd buy new AFR or Dart heads and save the original heads for when you want to sell, if she's getting looked at under her skirt either repair the bad head or take a crap shoot on finding another 291 casting and have your machinist go through it but any idea on cost to fix the damaged head because that would be my first game plan, also a stud coming out would cause PR's to bend? edit when one of my Harleys was going through a PR bending problem I found it was caused by geometry being out of whack so maybe the stud lifting threw the geometry off ? Edit #2 more I think maybe the PR came out of rocker and caught the rocker at the base of the stud since that PR is bent pretty bad, wonder if this thread would be better in Engine or Performance ??
It sounds like it bent after he fixed the stud ?

wonder if this thread would be better in Engine or Performance ??
Good point, I will move it to engine :)
 

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Discussion Starter · #14 · (Edited)
Any idea why the pushrod bent ? It may not have anything to do with the head. Why do you think the head is damaged ?
The engine originally had two pulled studs on the #2 and #4 when I got it in a not runnable state needing full rebuild. We installed shoulder less screw in studs and since it couldn't pull them out the pushrods bent IMO. Standard Chevy 110lbs springs and L79 stock cam. Something is binding. I just brought the head over to the machinist and he is going to find out what might have gone wrong. He still thinks the heads are original as built by Chevy because of the close build dates (2 weeks apart). I don't agree, I think the head may have been a problem since built and the Chevy dealer may have changed one. This engine had 80k on it and the guides were perfect which surprised the machinist and is gonna take a much better look now. Both valves in #2 were bent, exhaust much worse then intake. The good news the valves, cylinder wall, pistons, lifters and the cam all look awesome so nothing hit. The top of the valve itself is damaged on the side when the rocker slid off to the side. So my little mouse that could will do so again soon:cool:
Wood Font Auto part Metal Fashion accessory
 

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If I had a car I personally wouldn't be running the original numbers matching engine until the car is ready for the shows.
 

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The engine originally had two pulled studs on the #2 and #4 when I got it in a not runnable state needing full rebuild. We installed shoulder less screw in studs and since it couldn't pull them out the pushrods bent IMO. Standard Chevy 110lbs springs and L79 stock cam. Something is binding. I just brought the head over to the machinist and he is going to find out what might have gone wrong. He still thinks the heads are original as built by Chevy because of the close build dates (2 weeks apart). I don't agree, I think the head may have been a problem since built and the Chevy dealer may have changed one. This engine had 80k on it and the guides were perfect which surprised the machinist and is gonna take a much better look now. Both valves in #2 were bent, exhaust much worse then intake. The good news the valves, cylinder wall, pistons, lifters and the cam all look awesome so nothing hit. The top of the valve itself is damaged on the side when the rocker slide off to the side. So my little mouse that could will do so again soon:cool: View attachment 707609
What the heck is going on with the top of that valve stem? What does the bottom of that rocker arm look like?
 
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