Sorry, a little fustrated with all of this. The issue is at the parting of the rod and cap. In that area it appears that it is "pinched together". If you take either end with a bearing on it and set it on the journal, you can clearly see that perpendicular to the parting surface that it won't sit on the journal, like its approx 1/8" off the journal. Thus torquing it down would cause it to spread and be tight.
There is enough movement in the rod assy where it'll actually spread and appear seated when tourqued, but if you seperate them and try each side individually, it is so obvious that its not going to work. Yet when torqued down you can achieve proper oil clearance via plastigauge because your measuring perpendicular to the parting line. The rod (well now two of them) are somehow too small on the sides (parting line area).
I had the main culprit rod off and put a bearing in it and torqued it down and to me, it seems to measure round. But there is obviously a problem with it not fitting the journal.
I went through yesterday and took the rods that were all assembled in the engine and see if i could get them to move side to side. All did but 1. I could turn the engine over , but to get that initial break away was tough--but it just seemed like a real tight street engine. When I took that second tight rod off, the thing spun over really nice. So there is obviously a problem here. With two out of 8 rods that seemed screwed up, how do you not start to question the other 6---even though they "seem" fine.
I bought these as redone stock rods and they certianly appeared that way, and had no reason not to believe that by there appearance---my machinest wasn't the one that redid them. But something is obviously not right with them. Of course having them checked before I put them in would have cost as much as a new set of rods, so I guess I took my chance and lost and am going to pay dearly for it. The kicker is everything was balanced to within a 1/4 gram, so you know no matter what, I am going to be in back balancing again---another added expense. Unless we can find a lighter rod, then just maybe I will be ok---but it still won't be as good as were we had it.