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I have a 66 chevelle with 396, I have headman headers going to 2.5" stainless steel pipes up to a pair of Borla mufflers but from the mufflers back i have 2" tailpipes. Here's my question , I want to make it 2.5" all the way to the rear of the car, will it make that much of a difference in sound and performance ? my car for me is a little to quiet for my taste, i want a little more sound any suggestions ?
 

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My Camaro with a 355 had 2" pipes from the headers to the mufflers (Flowmasters), then 2.25" tail pipes. I replaced it with all 2.5" and took about .15 second off my ETs. Not huge but definitely worth it. I didn't notice much difference in sound though.
 

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Your pipes are the right size for a medium-powered small block, not a BBC. You need bigger pipes man, and if I were you, I'd be thinking about a 3" system.
 

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I should think you will notice a performance difference. I had a 454 in a chevelle that was running low 12s at 110mph, switching to 3 inch picked up .5 seconds and 5mph. The 2.5 was not mandrel bent and kind of tappered over the rearend.
 

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- Ben R. - Snohomish, WA
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Your pipes are the right size for a medium-powered small block, not a BBC. You need bigger pipes man, and if I were you, I'd be thinking about a 3" system.
This depends heavily on what is in the motor. If its a stockish 396, then 2.5" headpipes are just fine- 2" tails are probably too small, but 2.25 would be fine.

Its a pretty common mistake to put way too big of exhaust on a car that doesn't need it. Makes it louder, but you lose low end toruqe.

If you are ordering new pipes, 2.5 tails will be fine- but don't hold your breath to feel a surge of extra power on the ole butt dyno.
 

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I would go with atleast 2 1/2" all the way back, if not 3" from the headers to the mufflers, then 2 1/2" over the rear.

The larger the muffler and type of muffler will bring the biggest noise gain, but also more flow.

So in short the 2 1/2" tailpipe will gain a little sound, but not by much. I think it will be a good gain!

-Bobby-
 

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Well for the sound i went from 2.5 inch super 44s dumped to 3 inch summit chambered mufflers with full tails and the 3 inch was louder. I thought the dumped exhaust was going to be louder but I guess not.
 

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Your pipes are the right size for a medium-powered small block, not a BBC. You need bigger pipes man, and if I were you, I'd be thinking about a 3" system.
ditto! I ran a 355 with 2.5 complete and couldn't build enough torque to break the tire on the foot break.when i put this same engine in another car i didn't reuse the tail pipes and used a 2 1/4 and it would melt the tires like i added more displacement.I run a complete 2.5 system on my 454 mandrel bent. a good 2.5 mandrel bent system is better than a compression bent 3 inch system and will support over 500 ponies.http://video.cardomain.com/VideoPlayer.aspx?id=695269
 

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I had the same setup with 396 440HP. I cut off the 2" and plan on getting 2 1/2 tails. They don't make the one piece Flowmasters anymore. Need to get the two piece.
 

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Your pipes are the right size for a medium-powered small block, not a BBC. You need bigger pipes man, and if I were you, I'd be thinking about a 3" system.
YES. :yes:

I would go with atleast 2 1/2" all the way back, if not 3" from the headers to the mufflers, then 2 1/2" over the rear.

The larger the muffler and type of muffler will bring the biggest noise gain, but also more flow.

So in short the 2 1/2" tailpipe will gain a little sound, but not by much. I think it will be a good gain!

-Bobby-
And yes. :yes:

ditto! I ran a 355 with 2.5 complete and couldn't build enough torque to break the tire on the foot break.when i put this same engine in another car i didn't reuse the tail pipes and used a 2 1/4 and it would melt the tires like i added more displacement.I run a complete 2.5 system on my 454 mandrel bent. a good 2.5 mandrel bent system is better than a compression bent 3 inch system and will support over 500 ponies.http://video.cardomain.com/VideoPlayer.aspx?id=695269
I think it was the difference in either total weight or front-to-rear weight bias rather than the tailpipe reduction that alllowed car# 2 to spin the tires easier. Not the tailpipe diameter reduction. :noway: You also have to consider any differences in the suspensions of the two vehicles in question. that would make a difference too. Not to mention that the lack of traction isn't neccesarily a measure of power.

To the originator of this thread: I agree that you should go bigger on the exhaust. In general, the larger exhaust pipe diameter not only tends to make it a little louder given the same headers and mufflers used, but also tends to deepen the exhaust sound (it tends to make the pitch of the sound deeper or with a bit more bass to it. Kinda like plucking the heaviest string on a guitar as compared to plucking the thinnest string).

If this is a Chevelle you're talking about, there's a place called Torque tech ( www.torquetechexh.com ) that sells mandrel bent 2.5", 3", and 3.5" exhaust set-ups for GM A-bodies including Chevelles. Great people to deal with also.
 
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