200/700 Swap Tips, With Part Numbers [Archive] - Chevelle Tech

: 200/700 Swap Tips, With Part Numbers


onabudget
Apr 10th, 02, 1:13 AM
I am just completing two swaps, one is a 67 hardtop PG to 700, and the other is a 67 Conv't Th350 to 700. I made note of the steps and listed the parts numbers. If anyone has anything to add, other opinions are always welcome.

1. Install OD Tranny to Engine as Normal Tranny would be, Use 3/8 x 1 ¼ Hardened Bolts. The Dipstick Tube for this application will slide in from the top or you can pre-install it on the tranny before installation. Use GM part #10085252(7004R) see note below or for 200R4 GM#15531900 & 14024971. Install the TV cable before mounting up the tranny, Use GM part #25515598 for the cable and a 6 mm x ½ inch bolt to secure it to the tranny.

2. For torque converter to flex plate, use metric bolts, GM part #1261968.

A. If an Inspection cover is needed, GM#14092879 will work. It is the black plastic type.

3. Trans cross member as follows: Use same style tranny mount, as before but you must use metric bolts 10mm x 1 inch, Course Pitch.

A. Hard Top (open channel chassis)-- Slide Cross member back in chassis rails, loosely bolt to tranny mount, and line up cross member holes in chassis. You might have to drill one or both of the cross member chassis holes. Usually one will line up one each side and you will have to drill one on each side also.

B. Convertible (boxed chassis rails)—as the hard top, the cross member will have to be moved back, but at least one bolt on the mounting tabs (welded to the chassis rail) will line up. Loosely bolt up the cross member to the trans mount and line up a hole on the chassis tab on each side. (700’s) There should be enough of the cross member sitting on the tab to drill and add a second mounting bolt, do so. (200’s) If not, and the cross member hangs off the back of the mounting tab, then you will have to mock up and weld a mounting tab to the chassis rail to accommodate a second bolt one each side.

C. Tighten cross member to chassis bolts, then tranny mount bolts.


4. Drive shaft-- For 200’s the length will be correct, but make sure the spline count is correct for the slip yoke, certain years vary. For 700’s you must check the slip yoke as well, but the shaft must be shortened. For all applications, it is recommended that you measure for length, and then send shaft out to a drive shaft shop to check for proper length, new u-joints and have it balanced. To measure, jack car up from the rear end, not the chassis. Measure from the seal-mounting surface on the tail of the tranny, to the center of where a u-joint cap would be in the rear end. Give that measurement to the drive shaft shop and they will figure out what the correct length would be.

5. TV Hookup at Carb—For Holley Carbs use bracket #Holley 20-95, for Q-jet carbs use GM #3973000 or the bracket sold by TCI or Bowtie-Overdrives. For the stud on the carb, change the ball type stud used for the old kick down cable, and replace it with Holley #20-40. Slide the TV cable through the bracket and click it in, then attack the cable end the new carb stud. Adjust cable as follows: Depress the tab on the TV cable, located where the cable goes through the bracket. This will let the sleeve on the cable slide back into the housing. Once the sleeve slides back, stop pressing the tab, and move carb linkage all the way to full throttle, this will let the sleeve ratchet out to the correct position.

6. If you’re not using a lock up type converter your done. For lock up converters, you must install a lock up control. You can purchase a kit, or make up your own. I have a list of parts needed to make up your own kit, for half the price of an aftermarket kit, and it uses all GM parts. Will post later (still writing it up).

7. Complications and Recommendations- Above part # for the dipstick tube (700R4), may be the tube only, not the tube-dipstick combo. During my recent swaps I bought some parts from Bowtie-Overdrives, these parts fit well and had the GM part label still on them. The dipstick/tube combo had only one part number, and it is unknown how it will come when ordered from GM. I like to use GM parts when I can, this makes things much easier to fix things down the road or when away from home on a trip. I purchased all my GM parts from “GMPartsDirect.com” definitely the cheapest around. Bowtie-Overdrives also has a complete line of parts needed for your swap. The 200/700 debates still forge on, and I won’t go there, but there are a few things to keep in mind. Although the 200 does not require drive shaft modification, the 200’s mount location is farther back. This does not affect an installation on a hardtop car. However, on a convertible or other model with a boxed frame, this will require a fabrication and welding of frame mounts for the cross member.

Regards
Rob

AMMENDED 6/4/2003

Please note, with regards to the TV cable hookup with a holley carb the following situation occured:
My shifts were short and light, because with the holley carb the location of the TV stud at idle is too far forward. To correct this problem I took a piece of 1/16" flat stock, maybe 1/2" by 1&1/4". I then drilled 2, 1/4" holes about 3/8" apart. I mounted the front hole to the spot where the TV stud was with a 1/4" bolt and lock nut. Then orient the bracket so the second hole points rearward and slightly down, and attach the TV stud there. Once thats done you can hook up and adjust the cable as listed above. Hope this helps.

BTW, in hindsight the "TV made EZ" from bowtie overdrives sounds like a good idea. Also not you shouldn't have the above problem with Q-Jets, because the location of the stud is correct out of the box.

Hobart
Apr 10th, 02, 1:39 AM
Rob, thanks for taking the time to write up all this stuff - very thorough - I'll be using this as reference when I do my TH-400 to 700R4 swap. One question regarding the carb linkage / TV cable: Can I just use the Holley stuff, or do you recommend the kit from BowtieOverdrives (TV Made EZ) that has all the adjustments? My carb is a Holley 3310 (750 vac sec) if it matters.
Thanks again.

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Bill
Chicago Gearheads Car Club / Lynch Mob Racing
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<LI> 1959 Chevy Biscayne Sedan Delivery (future resto)
<LI> 1959 Olds Super 88 (weird cruiser)

onabudget
Apr 10th, 02, 1:50 AM
I don't think the "TV made EZ" is necessary, especially for $95. Most people I have talked to both here and in person, state that good results can be obtained with the holley brackets. Remember TV adjustment is critical to trans operation and life. If the bowtie overdrives kit was the right way, GM would have been using someting simmilar in their production, instead they used a simple bracket and a simple but foolproof way to adjust the cable. Just make sure the bracket lines the cable paralell to the carb base, if not shim the bracket with washers to get it right.

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Rob Mirabile TC #1079, ACES #4387
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FIG
Apr 10th, 02, 9:17 AM
Hey Rob
Good write up. This one should be mentioned for a archive post. Quick question for you. We've had a 700 behind our 402 for 5 years now and have had good success with the Holley bracket on our 3310(Bill get the bracket and you should be in good shape), however we just switched to a new Qjet and have been trying to find a bracket setup that will work. Do you happen to have a picture of the GM Q-jet bracket? We have factory accelerator brackets but we were kind of stumped as to what to use for the kickdown. We think by shimming the Holley bracket up some on the rear mounting bolt it will fit up and work well. But if you found a better setup we are all ears!

thanks

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J.J. Fig
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onabudget
Apr 10th, 02, 11:28 AM
In the q-Jet swap that I did, we bought a bracket from bowtie-overdrives. This seemed to work good, as it bolts to the two rear carb mounting studs. It is less expensive than the TCI bracket. The bowtie bracket also has a tab for a throttle cable, with our 67 we didn't need it and just cut it off.

I don't know what the GM bracket looks like, but I'm told it bolts to the manifold, which could indicate that it would require some tweaking to get it to work right.

Hobart
Apr 10th, 02, 12:11 PM
Thanks to both of you guys.

cjlandry
Apr 10th, 02, 12:52 PM
Rob, excellent article!

People spend so much money on kits when a little research can pay off so well.

I've had a 700R4 in my Camino since 1996. An article like yours would have made my life much easier at the time.

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My Web Page (http://www.landry-family.com) (updated 3-19-02)

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'68 El Camino, 357, L31 heads, 700R4, 3.55 posi.

DaleM
Apr 11th, 02, 12:16 AM
Thanks a ton Rob! I'm getting ready to do a 700R4 swap in my 67 hardtop and this should prove invaluable - now all I have to do is print it out and digest it a bit. http://www.chevelles.com/forum/smile.gif

About the only difference I can see is the cable hookup. I have an Accel SuperRam EFI but I think it takes the same parts as the TPI from GM. A new bracket and universal cable from Lokar should do the trick there.

I'd also like to see the parts list for the converter lockup "kit" using GM parts.

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TC Gold #92/ACES #1709
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onabudget
Jun 4th, 03, 10:56 PM
Please note, I added an amendment to the bottom of the Original post on 6/4/2003, with regards to TV cable hookup on holley carbs.

The correction made a night and day difference.