“Basics of Basics” Convertible top pump/motor rebuild
By Brian Martin
This “Basics” is more about demystifying the convertible pump system than anything else. I got the pump/motor back in my car and working so fast and with such excitement that I didn’t take any photos at all. So in deciding to put together a little “Basics” on the subject I just went and snapped some shots of the extra pump/motor I had. When I decided to pull mine apart I did a little google search and found nothing what so ever, thus the need for this “Basics”.
Where it all began…..I was putting my 1965 Buick Gran Sport convertible back together after about 12 years apart. Everything was finished on the car and being I am no mechanic I did the body and paint and left the convertible top stuff for the very end. To tell you the truth, I was pretty intimidated by it, but finally dug into it. The first thing I did was to install the rams that I purchased 12 years ago. The system worked when I pulled it apart and I forget why I even bought the new rams but I had them non-the-less. I got the motor and lines out of the rafters and blew out the lines with compressed air after removing them so I wouldn’t be dripping brake fluid all over my beautiful paint. I installed the rams and pump/motor and put in some new brake fluid (I HATE working with this stuff around paint!) and hit the switch……nothing. I mean nothing what so ever, not even a sound. After some diagnosis work I determined the pump/motor was the problem so I started thinking about buying a new one, which I found out was a off shore “generic” and I wasn’t going to have any part in that. And me being cheaper than snot I figured, I would pull the thing apart and see what it’s all about. I had a spare (a little newer, it had a rubber fill plug instead of the screw the original had) and decided to learn on the spare. These photos are of the original pump/motor so you will see the screw in fill plug in photo #2. We start with photo #1, these are the two bolts that hold the motor onto the pump. They are a ¼” headed bolt about 4 inches long that goes right past the magnets on the sides of the armature and screw into the pump body.
In photo #2 you can see the standard screw driver headed fill plug and the bolt that holds the reservoir to the pump. It’s simply an approx 3” long bolt that goes thru the middle of the reservoir into the pump. That bolt head looks pretty odd but a regular 11/16 open end wrench works on it.
The reservoir has a large O ring that seals it, (seen in photo #16) and a small O ring at the head of the bolt. (Photos# 16 & 17). When you remove that bolt and pull the reservoir off you will find the top of the pump as seen in photo #3. Remove the five quarter inch 7/16” headed bolts and you will have photo #4 and the pump it’s self photo# 5. You my have noticed if you looked at the photos that there is no gasket, it simply bolts right to the pump with the two aluminum surfaces being perfectly flat.
Photo #6 shows two of the only four moving parts in the pump (it’s crazy simple guys). I honestly don’t know what to call them. The larger ring looking piece goes in the hole in the pump, while the little star looking piece slips into the ring and over the end of the armature seen in the pump, refer back to photo #5. I ended up using parts from both pump/motors to make one. The ring thingie you see was so stuck in the replacement pump that I couldn’t get it out. I pulled the one out of the car at that point so I could get them both apart and see what parts I need. I ended up hammering a bolt into that ring so I could twist it and get it out of the pump. If this was the only one I had, I would have had to find another way. But to tell you the truth, I tried quite a bit before I resorted to the bolt. You can’t see it in the pictures because I have the bad part facing down. But I did ruin this piece. The original pump was stuck too, but I was able to get the piece out after a little coaxing. This was why the original motor didn’t turn. The pump was locked up solid! I have to assume the “rebuild kit” they sell for these motors would include this ring and star piece.
You can see the two ball bearings that go in the pump cover in photo #7. These ball bearings are what controls the fluid, directing the fluid to the hoses that will carry it to the bottom of the rams raising your top, or to the hoses that will carry the it to the top of the rams lowering the top.
In photo #8 you can see the round hole where that ring and star sit and the little O ring that seals the armature shaft as it comes into the pump. You can also see the passages that the fluid goes thru being pushed by the pump into the respective hoses.
These passages need to be cleared. They will likely have crusty gunk in there from loose chunks that fall right out to rock hard stuff that needs to be “chiseled” out with a sharp tool. Breaking this junk up and blowing it out with compressed air works like a charm. Cleaning out all the junk in these passages, where the two ball bearings are, and replacing the O rings at the armature, hose fittings, and if you want the reservoir and fill plug is all there is to “rebuilding” the pump! That’s it guys, it is that easy!
On to the motor portion and photo #9. After removing the two long bolts mentioned in photo #1 the motor pulls off the pump. Those two screws are the only thing holding it on. There is no gasket or seal, it simply pulls off easily. You can see in the photo a small washer on the armature (a rusty washer in this case), that is one of only four pieces that come out of the motor. Photo #10 shows the end of the motor with the brushes, and photo #11 shows the ball bearing that sits in the end of the armature and a little disc that sits at the bottom of the hole the armature goes in and the bearing rides on it.
To be continued...